Brakes Predictive Wear Copilot

AI agent that forecasts brake-pad and disc life, maps heat hotspots, and flags wear-rate spikes in real time.

96 %

Life-prediction accuracy

2 stints

Advance warning before critical wear

€ 9.4 k

Parts & downtime saved per car / season. Totals replacement discs, pads, and avoided DNFs across a 6-race calendar.

Other important details

Inputs: 50 Hz disc-temperature, pad-thickness sensors, wheel speed, and stint metadata. Outputs: real-time life curve, heat-map overlay, and delta-wear alerts pushed to pit wall.

Contact

Features

Predictive Wear Copilot ingests high-frequency brake-temperature, disc-thickness, and speed data, then runs a hybrid physics + machine-learning model to predict remaining pad and disc life with ± 2-lap accuracy. Engineers see:

• Live track-map hotspots for left/right and inner/outer pad wear.

• Wear-rate bar chart by lap, stint, and driver.• Colour-coded life gauges with “alert” and “critical” thresholds.

The system has already flagged three imminent failures that would have caused retirements, saving €25 k in parts and lost race time.*